In the glass manufacturing industry, ensuring high - quality production and operational stability is a top priority for global procurement decision - makers. AZS stirrers are specifically designed for glass mixing, offering a range of benefits that effectively address common pain points in glass production.
AZS stirrers are made of high - performance refractory materials. Their corrosion and erosion resistance is remarkable. Laboratory tests show that in highly corrosive glass melt environments, the wear rate of AZS stirrers is only about 5% - 8% per year, significantly lower than many other similar products in the market. This low wear rate is due to the unique chemical composition and crystal structure of AZS materials. The aluminum oxide (Al₂O₃), zirconium oxide (ZrO₂), and silicon dioxide (SiO₂) in AZS form a stable chemical bond, which can effectively resist the attack of high - temperature glass melt and various chemical substances.
Another important characteristic is their minimal pollution to the glass. In glass production, even a small amount of impurities can affect the quality of the final product. AZS stirrers, with their pure material composition, release less than 0.1% of impurities into the glass melt during the mixing process, ensuring the high purity of the glass.
Many well - known glass production enterprises around the world have adopted AZS stirrers and achieved excellent results. For example, a large - scale glass factory in Europe used to face problems such as uneven glass flow and high production scrap rates. After replacing the original stirrers with AZS stirrers, the glass flow uniformity increased by 20%, and the scrap rate decreased from 15% to less than 5%. This not only improved the product quality but also significantly reduced production costs.
When compared with other similar stirrers in the market, AZS stirrers have obvious advantages. Some traditional stirrers may have a high pollution rate, which can cause quality problems such as color differences and inclusions in the glass. In contrast, AZS stirrers, with their low - pollution feature, ensure the high - end quality of the glass. In terms of service life, while some common stirrers need to be replaced every 6 - 8 months, AZS stirrers can serve for more than 2 years under normal operating conditions, reducing the frequency of equipment replacement and downtime.
One of the most common pain points in glass production is glass solidification. AZS stirrers can effectively prevent this problem. By continuously stirring the glass melt, they keep the glass in a flowing state, ensuring that the temperature and composition of the glass are uniform throughout the production process. This helps to avoid local solidification and improve the overall production efficiency.
Another pain point is glass pollution. As mentioned before, the low - pollution characteristic of AZS stirrers can significantly reduce the impurity content in the glass, improving the transparency and clarity of the glass, which is crucial for high - quality glass products such as optical glass and high - end container glass.
Do you have any questions about AZS stirrers or glass production pain points? Share your thoughts in the comments below, and our experts will be happy to answer them. We also invite you to share your own glass production experiences and challenges.
AZS stirrers can effectively enhance the quality and stability of glass production. They are the ideal choice for efficient production in the glass industry. Don't miss this opportunity to boost your business development. Contact us now to learn more and place your order!