In the glass production industry, manufacturers often face challenges such as low production efficiency, poor product quality, and high production costs. These issues can be attributed to the use of sub - standard refractory materials. However, Fused AZS TY - AZS33 offers a solution to these problems, as demonstrated by real - world cases.
Fused AZS TY - AZS33 is made from pure alumina powder and zircon sand. Zircon sand, with a chemical formula of ZrSiO₄, is a key raw material. The product contains Al₂O₃－ZrO₂－SiO₂ components. Alumina (Al₂O₃) provides high - temperature resistance and mechanical strength. Zirconia (ZrO₂) enhances the material's corrosion resistance, while silica (SiO₂) helps in forming a stable structure.
The combination of these components results in a dense microstructure. Through advanced melting and casting processes, the atoms in the material are closely arranged, forming a strong internal structure. In comparison with ordinary refractory materials, Fused AZS TY - AZS33 shows superior resistance in the glass melt. Ordinary materials may have a porosity of about 10 - 15%, which allows the glass melt to penetrate easily, leading to corrosion and erosion. In contrast, Fused AZS TY - AZS33 has a porosity of less than 5%, effectively preventing the penetration of the glass melt.
| Material Type | Porosity | Resistance in Glass Melt |
|---|---|---|
| Ordinary Refractory | 10 - 15% | Poor |
| Fused AZS TY - AZS33 | Less than 5% | Excellent |
Fused AZS TY - AZS33 is widely used in various parts of glass furnaces, such as the throat, dog - house, and side - wall. In the throat area, where the glass melt has a high flow rate and strong corrosiveness, the use of Fused AZS TY - AZS33 can effectively prevent the erosion of the furnace lining, ensuring the stable flow of the glass melt. In the dog - house, it can withstand the high - temperature impact during the feeding process, protecting the furnace structure. In the side - wall, it helps to maintain the integrity of the furnace, reducing heat loss and improving energy efficiency.
A glass manufacturing company in [Location] used to face frequent furnace lining repairs and low - quality glass products. After replacing the original refractory materials with Fused AZS TY - AZS33, the production efficiency increased by 20%. The company was able to operate the furnace continuously for an additional 12 months without major repairs. Moreover, the defect rate of the glass products decreased from 8% to 3%, significantly improving product quality.
Fused AZS TY - AZS33 perfectly combines the advantages of its material composition and performance. The scientific formula of Al₂O₃－ZrO₂－SiO₂ and the dense microstructure endow it with excellent resistance in the glass production process. Based on these reliable performance indicators, we strongly recommend that you choose Fused AZS TY - AZS33 for your glass production. Contact us now to take the first step towards improving your glass production efficiency and product quality!
