Unveiling the Real - World Case: How Electro - fused AZS TY - AZS36D Brings High Efficiency to Glass Production

In the glass production industry, the choice of refractory materials plays a crucial role in determining the efficiency and quality of the production process. Electro - fused AZS TY - AZS36D has emerged as a game - changer, offering significant benefits to glass manufacturers. This article will explore its features, advantages, and real - world applications to help you make an informed purchasing decision.

Introduction to Electro - fused AZS TY - AZS36D

Electro - fused AZS TY - AZS36D is a high - performance refractory material specifically designed for glass production. It is produced through a unique electro - fused casting process combined with oxidation sodium - reduction technology. This innovative approach enhances its corrosion resistance and anti - crystallization ability, making it an ideal choice for glass contact areas in various glass furnaces.

Comparison with Traditional AZS36 Process

Compared to traditional AZS36 materials, TY - AZS36D has several distinct advantages. Traditional AZS36 may have limitations in terms of corrosion resistance and anti - crystallization, which can lead to shorter service life and higher maintenance costs. In contrast, TY - AZS36D's unique process results in a more stable and durable structure. For example, in a comparative test, the corrosion rate of traditional AZS36 was approximately 1.5 mm/year in a certain glass melt environment, while TY - AZS36D's corrosion rate was only 0.8 mm/year, indicating a significant improvement in corrosion resistance.

Application Scenarios and Advantages in Different Glass Contact Areas

TY - AZS36D is highly suitable for various glass contact areas in glass furnaces, especially in float glass furnaces. In the melting zone of a float glass furnace, where the temperature is high and the glass melt is highly corrosive, TY - AZS36D can maintain its integrity and performance for a long time. In the throat area, which is critical for controlling the flow of the glass melt, its anti - crystallization ability ensures smooth operation and reduces the risk of blockages. In the forehearth, it helps to maintain the quality of the glass by preventing contamination from the refractory material.

Real - World Customer Cases

Let's take a look at some real - world customer cases. A large - scale glass manufacturer in Europe replaced their traditional refractory materials with TY - AZS36D in their float glass furnace. After using TY - AZS36D for two years, they reported a 20% increase in furnace service life, from the original 4 years to 4.8 years. This not only reduced the frequency of furnace repairs but also increased the overall production capacity. Additionally, the quality of the glass products improved, with a 15% reduction in defect rates, leading to higher customer satisfaction and increased market competitiveness.

Interpretation of Typical Technical Indicators

TY - AZS36D has several key technical indicators that reflect its high performance. Its bulk density is around 3.6 g/cm³, which is higher than many traditional refractory materials, indicating a more compact structure. The apparent porosity is less than 1%, which means it has excellent resistance to the penetration of the glass melt. The refractoriness under load (RUL) is above 1700°C, ensuring its stability at high temperatures. These technical indicators are evidence of its superior quality and performance.

Purchase Decision Advice

If you are a glass manufacturer looking to improve the performance of your glass furnace and increase production efficiency, Electro - fused AZS TY - AZS36D is an excellent choice. With over 30 years of experience in production, the TY - AZS series of blocks have passed ISO certification and have a stable overseas customer base. Their proven track record and high - quality performance can provide you with the confidence you need. By choosing TY - AZS36D, you can expect longer furnace service life, better glass product quality, and ultimately, higher production benefits.

Don't miss out on the opportunity to enhance your glass production process. Contact us today to learn more about Electro - fused AZS TY - AZS36D and take the first step towards a more efficient and profitable glass production operation!