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Comparative Advantages of Electric Melting AZS TY - AZS36D Over Traditional AZS36 Products

2025-04-15
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Electric Melting AZS TY - AZS36D is a refractory material produced through electric melting casting technology, showcasing remarkable advantages over traditional AZS36 products. By reducing Na2O content through the oxidation process, it significantly enhances glass phase quality and corrosion resistance, alongside improved crystallization resistance, making it an ideal choice for glass contact zones such as float glass furnace applications. The TY - AZS series blocks are ISO certified and backed by over 30 years of production experience, with a stable overseas customer base. This article will provide a detailed comparison of the two products, elucidate key technical indicators, and highlight application scenarios to showcase the advantages of TY - AZS36D, guiding customers towards an informed purchase decision.
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Introduction to Fused AZS TY - AZS36D

Fused AZS TY - AZS36D is a high - performance refractory material produced through the fused casting process. In the highly competitive market of refractory materials, it stands out with its remarkable advantages over traditional AZS36 process products. This article aims to provide a comprehensive comparison between the two, highlighting the superiority of TY - AZS36D in various aspects.

Performance and Quality Comparison

One of the key differences lies in the chemical composition adjustment. Through a unique oxidation process, TY - AZS36D effectively reduces the Na2O content. The Na2O content in traditional AZS36 products is typically around 1.5%, while in TY - AZS36D, it can be reduced to as low as 0.8%. This reduction significantly improves the quality of the glass phase.

In terms of corrosion resistance, TY - AZS36D shows a 30% improvement compared to traditional AZS36 products. In a simulated high - temperature and corrosive environment test, traditional AZS36 products suffered an average corrosion depth of 5mm after 100 hours, while TY - AZS36D only had a corrosion depth of 3.5mm. Additionally, its anti - crystallization ability is also notably enhanced, which is crucial for maintaining the integrity and performance of the refractory material in long - term use.

Product Na2O Content Corrosion Depth (100 hours) Anti - crystallization Ability
Traditional AZS36 1.5% 5mm Normal
TY - AZS36D 0.8% 3.5mm Excellent

Advantages in Application Scenarios

In float glass furnaces, the areas in contact with glass require refractory materials with high corrosion resistance and stability. TY - AZS36D's superior performance makes it an ideal choice. It can withstand the high - temperature and corrosive environment of the glass melt, reducing the risk of refractory material erosion and contamination of the glass product. For example, in a large - scale float glass furnace, using TY - AZS36D can extend the service life of the furnace lining by up to 2 years compared to traditional AZS36 products.

In bottle kiln sidewalls, the high anti - crystallization ability of TY - AZS36D ensures the long - term stability of the sidewall structure. Crystallization in traditional materials can lead to cracking and spalling, which affects the safety and efficiency of the kiln. With TY - AZS36D, these problems are effectively avoided, improving the overall performance of the bottle kiln.

Interpretation of Typical Technical Indicators

The bulk density of TY - AZS36D is about 3.6 g/cm³, which is higher than that of traditional AZS36 products (around 3.4 g/cm³). A higher bulk density indicates a more compact structure, which is beneficial for improving corrosion resistance and mechanical strength. The refractoriness under load of TY - AZS36D can reach 1700°C, while traditional products are usually around 1650°C, showing its better performance in high - temperature environments.

Certification and Experience

The TY - AZS series blocks have passed ISO international certification, which is a strong proof of their quality and reliability. The manufacturer has more than 30 years of production and market experience, with a stable overseas customer base. This long - term experience and customer trust are valuable assets, giving customers more confidence in choosing TY - AZS36D.

Real - World Customer Cases

A well - known glass manufacturing company switched from traditional AZS36 products to TY - AZS36D in their float glass furnace. After using TY - AZS36D for one year, they found that the maintenance frequency of the furnace decreased by 40%, and the quality of the glass products improved significantly. Another bottle kiln manufacturer reported that since using TY - AZS36D in the sidewalls, the kiln's energy consumption decreased by 15% due to better heat insulation and less structural damage.

Make the Right Choice

For customers in need of high - temperature furnace refractory materials, Fused AZS TY - AZS36D is a reliable choice to enhance the performance of glass furnaces and bring better production benefits. Don't miss this opportunity to upgrade your refractory materials. Contact us now to learn more about TY - AZS36D and start your journey towards more efficient and high - quality production!

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