Electrofused AZS TY - AZS36D stands out as an outstanding refractory material designed to significantly enhance the performance of glass furnaces. This product is the result of advanced manufacturing techniques and years of industry expertise, offering numerous benefits to glass manufacturers.
The TY - AZS36D is produced using an electrofusion casting process. This process involves melting high - purity raw materials in an electric furnace at extremely high temperatures, typically around 2000°C. During production, an oxidation process is employed to reduce the Na₂O content. In traditional refractory manufacturing, the control of Na₂O is often less precise, which can lead to lower corrosion resistance and crystallization resistance. In contrast, the electrofusion casting process of TY - AZS36D reduces the Na₂O content to less than 0.5%, significantly improving the material's overall performance.
Float Glass Furnaces: In float glass furnaces, the glass - contact areas are exposed to highly corrosive molten glass. The TY - AZS36D, with its excellent corrosion resistance, can withstand the harsh environment for an extended period. Tests have shown that compared to traditional refractory materials, the service life of TY - AZS36D in float glass furnaces can be extended by up to 30%. This not only reduces the frequency of furnace repairs and replacements but also ensures a more stable production process.
Bottle Furnace Sidewalls: For bottle furnaces, the sidewalls need to have high resistance to mechanical stress and thermal shock. The TY - AZS36D offers superior mechanical strength and thermal stability. Its high - density structure can effectively resist the wear and tear caused by the movement of molten glass and the high - temperature environment. As a result, it can improve the overall efficiency of bottle furnace operations and reduce production interruptions.
The TY - AZS series blocks have obtained ISO international certification, which is a testament to their high - quality standards. The manufacturer has over 30 years of production and market experience, having established a stable overseas customer base. This long - standing track record and the trust of international customers add credibility to the product, assuring new customers of its reliability and performance.
Technical Indicator | Value |
---|---|
Al₂O₃ Content | ≥ 36% |
ZrO₂ Content | ≥ 15% |
Bulk Density | ≥ 3.5 g/cm³ |
Apparent Porosity | ≤ 1% |
These technical indicators demonstrate the high - quality and high - performance nature of the TY - AZS36D. The high Al₂O₃ and ZrO₂ contents contribute to its excellent corrosion resistance, while the low apparent porosity and high bulk density ensure its mechanical strength and thermal stability.
One well - known glass manufacturer in Europe replaced their traditional refractory materials with TY - AZS36D in their float glass furnace. After six months of operation, they reported a 20% reduction in maintenance costs and a 15% increase in production efficiency. Another customer in Asia used TY - AZS36D in their bottle furnace sidewalls and found that the furnace's service life was extended by two years, significantly reducing their long - term production costs.
The electrofused AZS TY - AZS36D is a game - changer in the field of refractory materials for glass furnaces. Its advanced production process, excellent performance in various application scenarios, ISO certification, and proven track record make it an ideal choice for glass manufacturers. By choosing TY - AZS36D, you can effectively enhance the performance of your glass furnace, reduce production costs, and improve overall production efficiency. Don't miss out on this opportunity to upgrade your glass furnace with the best refractory material on the market. Contact us today to learn more about how TY - AZS36D can benefit your business!