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Guide to Selecting High-Temperature Corrosion-Resistant Materials for the Glass Industry and Application Highlights of Fused α-β Alumina Brick TY-M

2025-07-13
Sunrise
Application Tutorial
This article focuses on the challenges of selecting high-temperature corrosion-resistant materials in the glass industry and delves deep into the core advantages of the Fused α-β Alumina Brick TY-M. Manufactured with high-purity Al2O3 as the raw material and cast in an electric furnace at 2000°C, it forms a dense α-β corundum structure, boasting excellent corrosion resistance below 1350°C. Its low-pollution characteristic can significantly enhance the stability and efficiency of glass production while reducing maintenance costs. Through data support, case analysis, and practical suggestions, this article helps customers comprehensively understand the application value of this product, facilitating glass manufacturing enterprises to achieve efficient and sustainable development.
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1. Challenges of High - Temperature Corrosion in the Glass Industry

The glass industry operates under extreme conditions, with high - temperature environments posing significant challenges to the durability of materials. High - temperature corrosion can lead to equipment damage, reduced production efficiency, and increased maintenance costs. For example, in a glass melting furnace, the lining materials are constantly exposed to high - temperature glass melts and corrosive gases, and traditional materials may show signs of corrosion and wear within a short period, which affects the quality and stability of glass production.

2. Composition and Production Process of Fused α - β Alumina Brick TY - M

Fused α - β Alumina Brick TY - M is made from high - purity Al₂O₃ as the raw material. The production process involves melting the raw material in an electric furnace at 2000°C. Through this high - temperature melting process, a dense α - β corundum structure is formed. This unique structure endows the brick with excellent physical and chemical properties.

The structure of Fused α - β Alumina Brick TY - M

3. Corrosion Resistance below 1350°C and Practical Application Effects

One of the core advantages of Fused α - β Alumina Brick TY - M is its outstanding corrosion resistance below 1350°C. Comparative tests show that compared with ordinary refractory bricks, the corrosion rate of Fused α - β Alumina Brick TY - M in a 1300°C glass melt environment is reduced by 50%. This means that it can maintain its integrity and performance for a longer time in high - temperature and corrosive environments, reducing the frequency of material replacement.

Material Type Corrosion Rate at 1300°C (mm/year)
Ordinary Refractory Brick 20
Fused α - β Alumina Brick TY - M 10

4. Efficiency Improvement and Cost Optimization with Real - World Cases

A glass manufacturing company used Fused α - β Alumina Brick TY - M in its melting furnace. Before using this product, the furnace needed to be shut down for maintenance every 6 months due to lining material corrosion, and the maintenance cost was approximately $50,000 each time. After using Fused α - β Alumina Brick TY - M, the maintenance interval was extended to 18 months, and the annual maintenance cost was reduced by 60%. At the same time, the production efficiency increased by 15% because of the stable operation of the furnace.

The efficiency improvement after using Fused α - β Alumina Brick TY - M

5. Low Pollution to Glass Melt and Its Impact on Product Quality

Fused α - β Alumina Brick TY - M has a low pollution characteristic. During the glass production process, it releases very few impurities into the glass melt, which can significantly improve the quality of the glass product. The low - pollution property ensures the stability of the glass melt's chemical composition, reduces the occurrence of defects such as bubbles and inclusions in the glass, and improves the transparency and homogeneity of the glass.

6. Application Prospects and Recommendation Reasons in the Industry

With the continuous development of the glass industry, the demand for high - performance high - temperature corrosion - resistant materials is increasing. Fused α - β Alumina Brick TY - M, with its excellent corrosion resistance, low pollution, and cost - saving features, has broad application prospects in the glass industry. It can help glass manufacturing enterprises achieve efficient and sustainable development.

The application prospects of Fused α - β Alumina Brick TY - M in the glass industry

If you are looking for a high - performance high - temperature corrosion - resistant material for your glass production, Fused α - β Alumina Brick TY - M is definitely worth considering. Click here to learn more about the product's advantages and how it can benefit your business!

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