In the high-stakes world of glass manufacturing, furnace downtime isn’t just costly—it’s a direct hit to production efficiency and profitability. That’s where TY-AZS36, a premium fused zirconia-alumina-silica brick with ≥49% Al₂O₃ and ≥35.5% ZrO₂, comes in as a game-changer for refractory performance.
What makes TY-AZS36 stand out? It's not just chemistry—it's engineered structure. The synergistic effect between alumina and zirconia creates a dense microstructure that reduces apparent porosity to ≤1%, which is critical in resisting molten glass penetration. In comparison, standard bricks often show porosity levels above 3%, leading to rapid degradation under thermal cycling.
| Property | TY-AZS36 | Standard AZS Brick |
|---|---|---|
| Apparent Porosity (%) | ≤1% | ≥3% |
| Cold Crushing Strength (MPa) | ≥300 MPa | ~200 MPa |
| Resistance Temp (°C) | ≥1400°C | ~1200°C |
These metrics translate into real-world benefits: fewer cold shutdowns, extended service life, and reduced maintenance costs. For example, one European flat glass producer reported a 40% increase in side wall brick lifespan after switching to TY-AZS36—without altering operating parameters.
Side walls are among the most vulnerable parts of any glass melter due to continuous exposure to molten glass and temperature gradients. Many operators face recurring issues like cracking or erosion at these zones—often blamed on poor refractory selection. With TY-AZS36, the combination of high Al₂O₃ content (enhancing chemical stability) and ZrO₂ (improving thermal shock resistance) ensures structural integrity even during frequent start-up cycles.
Pro Tip: Regular thickness monitoring using ultrasonic testing every 3–6 months can help detect early signs of wear before they become critical failures. Marking hot spots with temporary indicators also allows for targeted inspections and preventive actions.
ISO Certified Excellence
Our production process follows ISO 9001 standards, ensuring consistent quality, traceability, and compliance with global environmental regulations. Choosing TY-AZS36 means investing in both performance and sustainability—aligning with green manufacturing goals across Europe, North America, and the Middle East.
Understanding how TY-AZS36 performs is only half the battle. Implementing best practices in daily operations—such as controlling temperature gradients within ±50°C/hour and avoiding sudden cooling—is equally vital. When combined with timely inspection protocols, this approach forms a complete lifecycle management system that maximizes return on investment.
For technical teams looking to optimize their furnace longevity strategy, choosing TY-AZS36 isn’t just a material upgrade—it’s a strategic decision backed by data, experience, and measurable outcomes.
Select TY-AZS36 and transform your glass melting operation—more durable, less downtime, greater control.
Explore TY-AZS36 Technical Data Sheet
