In the demanding environment of a glass melting furnace, where temperatures exceed 1600°C and chemical corrosion is relentless, selecting the right refractory material isn’t just about performance—it’s about operational continuity and cost control. The TY-AZS36 electrofused AZS brick stands out as a proven solution for critical furnace zones like sidewalls, throat areas, and electrode seals.
The secret behind TY-AZS36 lies in its precise formulation: 36% ZrO₂ and 64% Al₂O₃, combined with an ultra-dense microstructure and low apparent porosity (typically ≤12%). These characteristics directly translate into superior resistance against molten glass attack—especially crucial when dealing with high-soda or borosilicate glass compositions.
| Property | Typical Value | Industry Benchmark |
|---|---|---|
| Cold Press Strength (MPa) | ≥120 | 80–100 |
| Volume Density (g/cm³) | ≥3.5 | 3.2–3.4 |
| Corrosion Rate (mm/year) | ≤0.5 | 0.8–1.5 |
These numbers aren’t just specs—they mean fewer unplanned shutdowns, less downtime for repairs, and extended furnace life by up to 30% compared to standard fused cast AZS bricks.
Whether it's the hot zone near the burner ports, the throat area prone to thermal stress, or the bottom bricks exposed to aggressive glass flow, TY-AZS36 delivers consistent performance. Its excellent thermal shock resistance (ΔT ≥ 800°C) makes it ideal for frequent temperature cycling—a common challenge in modern glass production lines.
For example, one European flat glass manufacturer reported a 45% reduction in refractory replacement frequency after switching to TY-AZS36 in their side wall lining—a direct result of reduced erosion and improved structural integrity.
Even the best materials need smart handling. Here are actionable steps for operators:
By integrating these practices, you’re not just maintaining your furnace—you’re optimizing your entire production lifecycle.
Pro Tip: ISO-certified manufacturers often include digital traceability for each batch—ensuring consistency across projects. Ask your supplier if they offer this feature.
As sustainability becomes central to global manufacturing, TY-AZS36 supports green initiatives by minimizing waste from premature refractory failure and reducing energy loss due to poor insulation.
Ready to boost your furnace efficiency? Explore detailed technical parameters of the TY-AZS36 series now—and discover how our team helps you tailor solutions for your specific furnace design and glass type.
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