What Enables the Reliable Operation of Key Parts in Glass Melting Furnaces? Unveiling the Microstructure of Fused AZS TY - AZS33

In the glass manufacturing industry, the reliable operation of glass melting furnaces is crucial for ensuring the quality and efficiency of glass production. Among the various factors that contribute to the stable operation of these furnaces, the material used in their key parts plays a vital role. One such remarkable material is the Fused AZS TY - AZS33, which has gained significant attention for its outstanding performance in glass melting furnaces.

The Composition and Microstructure of Fused AZS TY - AZS33

Fused AZS TY - AZS33 is an electro - fused AZS 33# block made from pure alumina powder and zircon sand. This unique composition gives it a dense microstructure. Under a microscope, the tightly packed particles of alumina and zircon form a solid matrix. For example, the density of Fused AZS TY - AZS33 can reach up to 3.5 g/cm³, which is much higher than many other common refractory materials used in glass melting furnaces. This high density indicates a more compact and less porous structure, which is the key to its excellent performance.

Resistance in Glass Melt and Its Significance

The dense microstructure of Fused AZS TY - AZS33 endows it with strong resistance in the glass melt. In a glass melting furnace, the glass melt is at a high temperature, usually around 1400 - 1600 °C, and has strong corrosiveness. Fused AZS TY - AZS33 can withstand this harsh environment. Tests have shown that its corrosion rate in the glass melt is only about 0.5 mm/year, which is significantly lower compared to other materials. This low corrosion rate means that it can maintain its structural integrity for a long time, avoiding the problem of material solidification and blockage in the glass melt channels. As a result, it ensures the smooth flow of the glass melt and the stable operation of the glass melting furnace.

Wide Applications in Glass Melting Furnaces

Fused AZS TY - AZS33 is widely used in many key parts of glass melting furnaces. It can be found in the throat area, where it separates the melting zone from the working zone. The high - temperature and corrosive environment in this area requires materials with excellent resistance, and Fused AZS TY - AZS33 meets this requirement perfectly. It is also used in the side walls of the melting tank, protecting the furnace structure from the attack of the glass melt. Additionally, it can be applied in the feeder channels, ensuring the accurate delivery of the glass melt to the forming equipment.

The Importance of Choosing Fused AZS TY - AZS33

Selecting Fused AZS TY - AZS33 is a wise choice for glass manufacturers. Its excellent performance in terms of microstructure, resistance in the glass melt, and wide application range can effectively improve the quality of glass products. By reducing the corrosion and blockage problems in the glass melting furnace, it also enhances the production efficiency. For example, a glass factory that switched to using Fused AZS TY - AZS33 in its melting furnace reported a 15% increase in production efficiency and a 10% improvement in glass product quality within a year.

If you are looking for a reliable material to ensure the stable operation of your glass melting furnace and improve the quality and efficiency of your glass production, Fused AZS TY - AZS33 is the ideal solution. Contact us today to learn more about how this amazing material can benefit your business!